Key elements of our work included the complete restoration of the Great Hall interior and Maple Room, and a complete exterior masonry restoration of the East Wing. We undertook in-house restoration and fabrication of replicate millwork, including replicating and repairing original solid oak doors and windows, at our facility. As well as restored historic cathedral windows and original steel, ironwork, bronze fixtures, and historical hardware.

Throughout the process, we managed a team of subcontractors and tradespeople, including masons, carpenters, glaziers, and mechanical and electrical technicians, with multi-trade scaffolding to facilitate efficient workflow.

The project included but was not limited to the following:

• Completely restored the Great Hall’s interior including masonry and plaster cleaning and repairs and preserving original historical light fixtures.
• Completed exterior stone restoration on the East Wing, including crack repairs, injection grouting, helical tie installation, and extensive re-pointing.
• Lifted and installed 1600 lb exterior stones, safely, in a busy downtown location.
• Used specialized masonry cleaning techniques using Arte-Mundit (becoming the first contractor in Canada to use this technique).
• Performed Zumbro stone cleaning, fabrication, installation, and repairs under the guidance of a conservator, following heritage conservation standards.
• Removed, catalogued, and tagged heritage masonry units for repair at our warehouse.
• Restored and fabricated millwork, including windows and doors, at our in-house plant.
  
• Restored and fabricated historic cathedral windows and original steel elements to ensure authenticity and durability.
• Repaired and conserved terra cotta elements and conducted plaster restoration on interior ceilings.
• Used proprietary repair mortars and Dutchman repair methods on Queenstown limestone blocks, selectively rebuilding limestone assemblies as needed.
• Restored ironwork, bronze fixtures, and historical hardware, including replicating heritage cast iron elements.
• Refurbished original oak doors and access panels, carefully matching stains to preserve their authentic appearance.

Special Considerations

This project presented several challenges, including limited space for equipment storage and managing Union Station’s high daily foot traffic. Ensuring public safety and minimizing disruptions were paramount, given the station’s role as a major transit hub.

To address these challenges, Phoenix Restoration utilized off-site storage for tools, equipment, and materials, coordinating just-in-time deliveries to reduce on-site clutter. We scheduled night shifts for hazardous material removal, allowing day shifts to proceed uninterrupted, and added weekend shifts for timely completion.

Phoenix Restoration worked closely with building staff and to keep work areas securely blocked off from the public. Regular inspections were conducted to ensure all safety protocols were met, allowing Union Station to remain fully operational and accessible to commuters.

We also held weekly site meetings with heritage consultants and city officials to monitor progress, resolve issues, and ensure compliance with heritage conservation standards. Under the guidance of a conservator, we followed stringent conservation procedures for delicate tasks like Zumbro stone cleaning and window restoration.

Please note that this project summary offers just a brief look at the work and challenges undertaken; for a more detailed scope of the project, please reach out to us.

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Key restoration tasks included reinforcing masonry, rebuilding sections of the masonry, replacing stones, over 1 kilometre of tuck-pointing, and masonry cleaning. The project also involved the installation of steel framing and modern lighting, enhancing the tunnel’s accessibility and appeal.

As the prime general contractor, we managed and coordinated multiple subcontractors and tradespeople, including masons and steelworkers, to execute the project effectively and within established guidelines.

The project included but was not limited to the following:

• Installed Cintec anchors to reinforce the masonry at the South Portal and stabilize the arch.
• Repointed deteriorated mortar joints and dismantled and rebuilt loose or bulging masonry sections.
• Replaced damaged stones as necessary to maintain structural integrity.
• Performed tuck-pointing along the entire kilometre-long masonry liner, followed by thorough cleaning to restore the original appearance.
• Conducted parging and rendering repairs to improve surface integrity.
• Rebuilt specific areas of brickwork and salvaged and repaired original stones.
• Performed detailed tests on mortar and stones to ensure compatibility with historic materials.
• Documented existing conditions and each step of the dismantling and rebuilding processes.
• Produced engineered shop drawings and detailed methodology statements for all repair techniques, adhering to heritage conservation standards.

Special Considerations

The tunnel’s confined environment posed several challenges, including limited space, restricted lighting, and tight scheduling. To navigate these challenges, we installed temporary lighting and carefully planned scaffold placements to maximize available space. Equipment and materials were stored off-site at our warehouse, with just-in-time deliveries arranged to minimize clutter and facilitate smooth operations.

Working alongside the prime architect and conservators, we maintained close coordination with multiple subcontractors to ensure that all work adhered to the Guidelines and Standards for the Conservation of Historic Places in Canada. This approach allowed us to complete the restoration within the required timeframe and preserve the tunnel as a safe and accessible public space that honours its industrial heritage.

Please note that this project summary offers just a brief look at the work and challenges undertaken; for a more detailed scope of the project, please reach out to us.

The post Brockville Tunnel appeared first on Phoenix Restoration.

Given the building’s high-security environment, all Phoenix employees underwent security screenings, and street permits were obtained to address limited laydown areas in the busy downtown location. The building remained occupied by government staff throughout the restoration, and the work was performed with minimal disruption to occupants and to meet the standards for conserving historic sites, preserving the building’s architectural heritage.

Phoenix was responsible for the coordination of multiple trades on site throughout the duration of the project, including masons, glazers, carpenters and roofers.

The project included but was not limited to the following:

• Conducted extensive masonry restoration, including complete repointing of all brick and stone surfaces with a historically accurate mortar mix that matched the original colour and texture.
• Performed Dutchman repairs by removing damaged stone sections and seamlessly replacing them with new pieces that blended with the existing structure.
• Applied epoxy repairs to stone pins and other critical elements for added stability, ensuring a durable bond that maintained the building’s appearance.
• Re-dressed stone surfaces as needed and expertly colour-matched repair mortar to restore original aesthetics and fortify the masonry.
• Installed a new glazed aluminum curtain wall system, modernizing the building’s facade with improved insulation and weatherproofing.
• Fortified existing steel beams and fabricated new ones to replace compromised elements, preserving the building’s stability and architectural character.
• Installed new cement board parapet cladding, cut and fitted to match the original design
• Work adhered to the Standards and Guidelines for the Conservation of Historic Places in Canada 

Special Considerations

Working in an occupied, high-security government building presented several unique challenges. The building had to remain operational throughout the restoration, which meant ensuring public safety and minimizing disruptions. With limited laydown areas and parking constraints, material storage and handling also required careful planning.

To address these challenges, Phoenix blocked off all work areas from public access, using safety hoarding and clear signage to protect building occupants. We coordinated multiple trades, including masons, carpenters, and roofers, to work collaboratively within the constraints of the high-security environment. 

Limited space for materials was overcome by utilizing off-site storage and scheduling just-in-time deliveries. Noisy and disruptive tasks were carefully scheduled during off-hours, including nights and weekends, to minimize inconvenience. 

Additionally, all Phoenix employees needed security clearance, and access to the job site was restricted to those escorted by a security guard. Therefore a Commissionaires security guard escort was hired to give our crews access to the site.

Please note that this project summary offers just a brief look at the work and challenges undertaken; for a more detailed scope of the project, please reach out to us.

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Now a museum and city landmark, special considerations were needed due to the castle’s heritage status, its continuous operation as a tourist attraction (receiving about 600,000 annual visitors), and the heavy pedestrian traffic within the vicinity.

The project included but was not limited to the following:

• Restoration, selective dismantling and reconstruction of exterior stone walls and columns.
• Replicated historic Roman Stone, matching original strength, size, design, colour, and texture, using custom moulds and concrete mixes.
• Using period cleaning techniques, cleaned sandstone and Roman Stone using chemical, water, and micro-abrasive methods, carefully tailored for fragile decorative areas.
• Used lime-based grout to fill masonry voids and cracks in retaining walls, restoring structural integrity and bonding joints.
• Removed mechanical fastenings, conducted Dutchman repairs, and restored sandstone and Roman Stone units, with re-pointing and epoxy injections for stability.
• Undertook all aspects of historical conservation for the ironworks elements, fences, and gates, completing all restoration work in-house for quality control.
• Missing ornamental wrought iron components were carefully forged, hand-wrought and incised using traditional blacksmith techniques to match the original profile.
• Ironwork underwent treatment to protect against rust and corrosion and was stripped and recoated.
• Applied cold liquid-applied bituminous waterproofing membrane to protect walls, extending drain flashings and blocking drains during application to ensure effectiveness.
• Additional repairs to the West Rampart Wall and the second-floor balcony were undertaken.
• Designed and constructed MSE retaining walls, including soil reinforcement and drainage measures for a complete, functional retaining system.

Special Considerations

The restoration of Casa Loma’s perimeter wall involved several unique challenges. Original stones needed to be reinstalled in their exact positions, requiring meticulous tagging and documentation during dismantling. Due to the stone units’ weight, a crane was required to safely re-position some stones during reassembly.

However, before that could happen, precise measurements and documentation were conducted to accurately replicate the Roman Stone. As the ribbon pointing is a key feature of the wall, a mock-up of the “ribbon pointing” was also reviewed by the project consultant to ensure accuracy before installation. 

There are many mature trees at Casa Loma. Therefore, we collaborated with a City of Toronto arborist to protect mature trees, adhering to the City of Toronto Urban Forestry Division’s guidelines to prevent any harm to roots or contamination. This included protection and hoarding of trees surrounding the construction site. 

Casa Loma’s continuous operation added another layer of complexity, as construction could not interfere with scheduled events or tourist visits. We coordinated closely with Casa Loma staff to phase construction around events, ensuring daily operations continued without disruption.

Construction areas were always completely blocked off from the public and equipped with the necessary safety signage. During construction, we coordinated closely with Casa Loma staff to phase construction around events, ensuring daily operations continued without disruption. The site was secured at the end of each day to prevent unauthorized access. 

Please note that this project summary offers just a brief look at the work and challenges undertaken; for a more detailed scope of the project, please reach out to us.

The post Casa Loma  appeared first on Phoenix Restoration.

Phoenix Restoration worked as the prime restoration contractor, managing multiple subcontractors, and tradespeople on the Ellen Fairclough building project. The aim of the project was to preserve the structural integrity and historical significance of this structure and address and update building components to meet modern standards.

The project included the installation of new windows and concrete repairs as well as extensive exterior masonry repairs and upgrades. It required careful planning and coordination, particularly because the building remained operational and housed tenants with unique needs. 

The project included but was not limited to the following:

• Replaced all windows within the designated work area with new aluminum fixed windows, glazed from the interior for energy efficiency.
• Installed aluminum drip edges on window sills for added protection.
• Installed helical retrofit ties in all exterior masonry walls.
• Supplied and installed end-dams for through-wall flashing at shelf angles to prevent moisture intrusion.
• Removed, stored, cleaned, and reinstalled sections of brick masonry.
• Conducted thorough inspections of all exterior wall areas to identify and repair deteriorated, cracked, or spalled bricks and mortar.
• Replaced damaged bricks, repointed deteriorated mortar joints, and repaired concrete supports as needed.
• Removed and replaced all brick masonry and existing anchors from recessed sloped window sills.

Special Considerations

The Ellen Fairclough Building’s high-rise location in a bustling downtown area presented several logistical challenges, such as limited laydown areas and the need to maintain public access and safety. Since the building remained operational throughout the project, it was crucial to minimize noise and disruptions for tenants while ensuring that public spaces stayed safe and accessible. 

At the same time, coordinating multiple subcontractors and tradespeople required precise planning and adherence to a strict schedule to avoid delays.

To address these considerations, we developed detailed work plans that were reviewed and approved by all stakeholders. Noisy construction activities were carefully phased to reduce disturbances, and clear signage and barricades were maintained around work areas to ensure public safety. Safety exits remained accessible at all times, and the site was secured daily. As the prime restoration contractor, we managed each phase to stay within budget and on schedule, despite the complexities involved.

Please note that this project summary offers just a brief look at the work undertaken; for a more detailed scope of the project, please reach out to us.

The post Ellen Fairclough Building appeared first on Phoenix Restoration.

Special considerations included working with historic materials and structures, as well as operating in a challenging lakeside environment, which required weather-tight enclosures and precise environmental monitoring throughout the project. Phoenix Restoration was the prime generator contractor on this project.

The project included but was not limited to the following:

• Conducted thorough cleaning of all concrete surfaces, removing black atmospheric soiling, bird droppings, and lead-based paint.
• Applied a protective membrane to the lighthouse elevations to protect against future environmental damage.
• Performed structural repairs, including the rebuilding of load-bearing concrete walls to match the historic concrete pattern.
• Installed new reinforcement steel under expert guidance.
• Supplied and installed Cintec Anchors for added structural reinforcement.
• Constructed formwork to replicate the original striped pattern on the concrete, ensuring historical accuracy.
• Removed extensive coatings and applied high-performance protective coatings to the entire structure.
• Replaced the roof and installed a new drainage system to improve durability.
• Fabricated and installed new steel windows to replicate the original designs.
• Tagged, disassembled, repaired, repainted, and reinstalled decorative ironwork elements, including iron cresting, finials, and iron door hardware.
• Replaced missing ornaments to restore the lighthouse’s original aesthetic.
• Documented all work to preserve records of restoration techniques and adherence to historical standards.
• Implemented multi-trade scaffolding to expedite project timelines

Special Considerations

This lighthouse restoration project posed unique challenges due to its unique environmental conditions and the need to work with fragile, aged materials. The proximity to the lake required constant monitoring of temperature and humidity, which demanded specialized equipment and meticulous record-keeping. Working with deteriorated concrete and ironworks introduced additional risks, as these materials required careful handling to prevent further damage. 

To address these challenges, we constructed a weather-tight scaffold enclosure, allowing work to continue safely regardless of weather conditions. We implemented a fast-track schedule, using mock-ups to verify historical accuracy and enabling early adjustments as needed. Prefabricated forms were crafted to match the original concrete patterns precisely, ensuring that the restoration remained true to the lighthouse’s historical integrity.

In addition to these measures, rigorous environmental monitoring protocols were established. When wind speeds exceeded safe limits, the foreman suspended work and brought crew members to shore. These protocols ensured both safety and the preservation of the lighthouse’s historical integrity.

Please note that this project summary offers just a brief look at the work undertaken; for a more detailed scope of the project, please reach out to us.

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